Engineering

Our Engineering team is multi-disciplinary and our expertise is in Basic and Front End Engineering Design as well as Detail Engineering Design, including process design, development of equipment specifications, bulk material take off, construction work volume and construction / commissioning support.

We can offer extensive engineering services for EPC, EPCC & EPCM projects in the Oil & Gas, Petrochemical, Chemical and other related industries. Our in-house multi-discipline team work closely with the Chiyoda Global engineering group to ensure full capability in a wide range of projects.

Certified to ISO 9001:2008, we are dedicated to quality engineering and are in line with our HSE policy.


Basic Engineering / Front End Engineering Design

  • Conceptual studies inclusive of process, hydraulics, firefighting and geotechnical.
  • Preliminary plot plan.
  • Process & utility flow diagrams.
  • Equipment and instrumentation specifications & sizing.
  • Operating & control philosophies.
  • Preliminary instrumentation & control system design
  • Safety studies & risk analyses.
  • Piping specifications & conceptual routing.
  • Preparation of Basic Design Engineering Package (BDEP).
  • Overall project cost estimation.

Detail Engineering


Process

  • Process simulation studies.
  • Sizing of columns, vessels, tanks and drums.
  • Thermal rating of heat exchangers.
  • Line sizing and hydraulic calculations / surge analysis.
  • Process data for equipment and instruments.
  • Engineering of utility and flare systems.
  • Preparations of P&ID’s and UHD’s.
  • HAZOP & Safety Integrity Level (SIL) studies.
  • Preparation of operation manuals.
  • Preparation of pre-commissioning, commissioning and testing procedures.

Mechanical

  • Detailed engineering of static mechanical equipment and packages including :
    Storage tanks (cone roof, dome roof, internal floating roof, external floating roof), Pressure Vessels (Separators, Slug Catchers, Column, HP Vessels and LP Vessels), Air Cooled Heat Exchangers, Plate and Frame Heat Exchangers, Fin Heat Exchangers, Stacks, Pig Launchers & Receivers and Flare.
  • Sizing and selection of rotating machinery including :
    Process and utility pumps (dynamics and positive displacement types) and process gas compressors (dynamic and positive displacement types).

Plant Layout and Piping

  • Plot Plan optimization.
  • Piping Plan development.
  • 3D modeling using Intergraph PDS.
  • 3D model review and analysis by using SmartPlant Review and NavisWorks.
  • Construction Isometric Drawings.
  • Piping material take-off and procurement assistance.
  • Design calculation for detailed engineering (Pipe Wall Thickness, Flange Leakage Calculation, etc).
  • Piping stress analysis (static and dynamic) using CAESAR II.
  • Pipe support design engineering.
  • Piping specifications (Piping Service Class, Piping Insulation, Steam Tracing Specification, etc).

Fire Fighting

  • Complete design of firefighting / protection systems, from conceptual outlines to final specifications.
  • Firefighting equipment sizing and system capacity.
  • Establish system architecture for fire alarm and detection.
  • Provide expert solutions and views on any fire safety issues.
  • Facilitate authority review and approval on system design, installation and acceptance.

Instrumentation and Control Systems

  • Development of instrumentation and control system to realize plant operation philosophy.
  • Engineering of digital distributed control systems, including emergency shutdown system through PLC as well as relay logic.
  • Sizing and selection of control valves, safety and relief valves, field instruments, analyzers, cables etc.
  • Instrument Installation Engineering including all related drawings.

Electrical

  • Detail engineering of electrical systems including Single Line Diagram preparations, Hazardous Area Classifications, etc.
  • System studies including short circuit calculations, load flow, transient and harmonic analysis.
  • Detailed engineering of electrical receiving substation / switchyard and distribution system including preparation of all relevant layout and construction drawings.
  • Specifications for all electrical equipment.

Civil and Structural

  • Site grading, roads and pavements.
  • Sewer systems, pipe sleepers, pits and trenches.
  • Storage tank foundation, tank farm and dykes.
  • RC and steel structures and pipe racks.
  • Shelters and sheds.
  • Foundation for equipment, pumps and vessels.
  • Plant and Non-Plant Buildings.